Injection Molding

Medical Injection Molding

The Injection Molding Process

The injection molding process has revolutionized the medical device industry. The manufacture of medical devices through injection molding allows companies to products that are lightweight and cost-effective, and allows for more expedient completion of those products.

When it comes to the manufacturing of medical devices, top-level care must be given to every aspect of the process that creates these vital medical instruments. Clients and patients alike depend on products that deliver uncompromised quality and consistency.

A Proven Leader in Medical Injection Molding

Providien is a leader in medical injection molding for the healthcare industry. Medical devices manufactured by the injection molding process are held to the highest standards of quality and cleanliness. Providien adheres to those premium standards, as is evident by our ISO-9001 and ISO-13485 certifications and FDA registration.

Our commitment to top grade development standards gives clients the assurance that the highest quality products and top level commitment to service excellence are a part of every order. Providien has the capability to manufacture medical devices in several capacities.

Integrated Automation of Injection Molding for Medical Devices

Our production facility has been expertly designed to utilize integrated automation to control costs and improve quality. Our experienced team is always available to discuss your next project and how our automated solutions can help.

ISO Class 8 Clean Room

We maintain a Class 8 clean room with over 6,000 square feet of injection molding and assembly areas in our Carlsbad, CA location. Third-party testing and documentation of this cleanroom occur on a quarterly basis. We strive to maintain this area of our facility above and beyond the minimum standards required for this rating.

This area is utilized quite extensively for our medical device and biomedical clientele assembly. Sonic welding, heat sealing, in-process inspection, and final packaging occur in this area for any manufacturing with cleanroom requirements.

White Room Facility

Our state of the art facility maintains 12,000 square feet of environmentally controlled white room molding space for the manufacture of medical grade products. Clients can be assured that we can accommodate products and orders of any size.

Tight Tolerance Precision Molding

Quality tight tolerance precision molding is vital when it comes to producing parts that require the highest attention to detail. Our team of industry veterans understands that first-rate processes lead to the highest quality injection molding parts. These processes include but are not limited to:

  • Process Control Plans
  • IQ/OQ/PQ
  • OFAT, DOE, Full Factorial DOE
  • Failure Modes and Effects Analysis (FMEA, DFMEA, PFMEA)
  • Statistical Process Control (SPC)
  • Preventative Maintenance Program
  • Track internal defect rate in Parts Per Million (PPM)

Providien’s Injection Molding Capabilities

We operate a variety of press sizes that can accommodate projects of various sizes from small to large. Our experienced team has decades of experience in the medical device industry, which assures a thorough understanding of the importance of the precision and care that must accompany every order.

Top-notch medical device product providers require a commitment to excellence from team members in every aspect of an injection molding manufacturing company. Providien specializes in providing that top-notch service by continually aspiring to a higher level of exceptionalism in the cleanliness and quality of the devices we manufacture.

Contact us today to get a quote for your manufacturing needs. Our quality driven manufacturing processes and commitment to customer satisfaction ensure superior medical injection molding products and reliability while reducing costs and time-to-market.